Compared to other types of reducers, soft tooth surface reducers have a series of significant advantages. The following is a detailed analysis of the advantages of the soft tooth surface reducer factory:
Soft tooth surface reducers are made of low-carbon steel materials, which have lower gear tooth surface hardness. Therefore, the manufacturing process is relatively simple and does not require complex heat treatment and high-precision machining like hard tooth surface reducers. This reduces production costs, making the market price of soft tooth surface reducers relatively low and more easily accepted by a large number of users.
Despite the low hardness of the gear tooth surface, its load-bearing capacity has been significantly improved through machining processes such as carburizing, quenching, and grinding. This enables the soft tooth surface reducer to maintain stable operation even under heavy loads, meeting the needs of various working conditions.
Compared with soft tooth surface and medium hard tooth surface reducers, a soft tooth surface reducer with the same load-bearing capacity can reduce the equivalent machine base size by 2-4, resulting in a smaller volume and lighter weight. This is beneficial for the installation and transportation of equipment, while also saving space resources.
The soft tooth surface reducer adopts gear grinding processing to improve the accuracy level, and the gears are treated with edge trimming, which makes the comprehensive efficiency of each gear level as high as 0.98, while significantly reducing vibration and noise. This improves the working efficiency and smooth operation of the equipment, and reduces noise pollution to the surrounding environment.
Featuring a three-point structure, it can be installed vertically, horizontally, or even at a certain angle of deflection, making it convenient and flexible. In addition, it can also adopt a multi-stage design to reduce the single-stage speed ratio, thereby widening the center distance and reducing the overall height of the machine, meeting the requirements of various mechanisms such as cranes. This enables soft tooth surface reducers to be widely used in various complex working conditions.
Hard tooth surface reducer manufacturer: The company produces various types and specifications of reducers such as ZQ reducers, shredder reducers, MBY edge drive grinder reducers, HB high-power reducers, etc